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Tradestars Business Tips

The Best Ecommerce
Warehouse Layouts

Learn how the right ecommerce warehouse design benefits your business, and what the best ecommerce warehouse layouts are for your needs.

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What's Inside:

Benefits Of A Considered
Ecommerce Warehouse Layout

A well-planned ecommerce warehouse layout can transform your daily operations. Here’s why layout matters:

  • Minimise workflow issues: Avoid crossed paths, misplaced inventory, and packaging mix-ups. Your team moves more safely and efficiently.

  • Improve fulfilment speed: A streamlined design means faster processing and more orders packed and shipped per day.

  • Lower costs, boost revenue: Save on staff time and reduce delays. Greater efficiency often leads to higher sales capacity.

Ecommerce Warehouse
Design Tips

Designing your ecommerce warehouse starts with understanding what you need:

1. Define your key zones

Most ecommerce warehouses need dedicated space for:

  • Goods/Stock In

  • Storage

  • Packing

  • Shipping

  • Movement space for staff and trolleys

Optional but helpful:

  • Workstations (Tradestars offers phone booths and meeting rooms outside the studio)

  • Label printers and delivery stations (can be placed outside warehouse to save space)

2. Think vertically

In smaller spaces, vertical storage is key. Stack inventory using shelving that matches your workflow.
For example:

  • Raw goods at the bottom

  • In-progress or assembled products in the middle

  • Ready-to-ship stock at the top

Just be sure to allow space for a safe stepstool or ladder.

3. Use adjustable shelving

If you’re new to ecommerce or scaling fast, choose flexible racking. Adjustable shelving and modular layouts help you adapt as your workflow evolves.

4. Review and adapt

No warehouse is perfect from day one. Monitor how your team works and refine your layout every few weeks.
Growing fast? Tradestars makes it easy to upgrade to a larger warehouse unit on-site.

Recommended Ecommerce
Warehouse Layouts

Here are three of the best layout types depending on your needs. Each is easy to visualise, scale, and implement.

U-Shaped Warehouse Layout

Best for: Efficiency & first-time setup

In this layout, the flow of goods forms a U-shape:

Goods In → Storage → Packing → Shipping

This setup allows:

  • One-way workflow

  • Clear separation of inventory stages

  • Easy visibility and access

Use this if:

  • You’re setting up your first ecommerce space

  • You want minimal confusion and maximum flow

O-Shaped Warehouse Layout

Best for: Small spaces & delicate products

Goods flow in a circular route around a central working area, perfect for compact units:

Goods In → Shelving Surround → Packing & Shipping Return

This layout is ideal if:

  • You have limited square footage

  • Your products are small or fragile

  • You have one entrance/exit

It keeps everything close, minimising drop risk and walking distance.

I-Shaped Warehouse Layout

Best for: Assembly & large/heavy products

A linear workflow layout, perfect for managing complexity:

Goods In → Storage → Assembly Area → Shipping

Use the I-shape if:

  • You need room for product assembly

  • You work with large or heavy stock

  • You want a straightforward, end-to-end flow

Find An
Ecommerce Warehouse

Looking for a space to launch or grow your ecommerce operation?

Explore Tradestars’ flexible warehouse studios across London. With short- or long-term options, and spaces that scale as you do, we’re ready when you are.

Book a tour now →
View ecommerce warehouses →

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